Case Study: Manufacturing Process Overhaul
Industry: Industrial Machinery Manufacturing
Client Overview: A mid-sized manufacturer of custom industrial components was struggling with a disjointed system of spreadsheets and legacy software. This led to inaccurate inventory counts, production delays, and an inability to accurately cost jobs, hurting profitability.
Key Challenges:
- No real-time visibility into raw material inventory.
- Difficulty scheduling production runs efficiently.
- Inaccurate job costing leading to poor quoting.
- Lack of traceability for quality control purposes.
Our Solution:
We developed a custom, AI-enabled ERP focused on manufacturing operations. The solution included:
- A centralized MRP module with real-time inventory tracking and automated reordering.
- A dynamic production scheduling system that optimized machine and labor allocation.
- An integrated job costing feature that tracked actual material and labor costs against estimates.
- A quality management module with full lot traceability from raw material to finished product.
"The custom ERP system CIS built for us is the brain of our operation. For the first time, we have complete confidence in our data, from inventory to job costing. It's been a game-changer for our profitability."
- Warren Doyle, COO, Industrial Manufacturing Co.
